New firmware/esp32p4-sensor-node/ ESP-IDF (C, FreeRTOS) project skeleton per docs/superpowers/specs/2026-07-23-esp32-sensor-node-design.md's Workstream I: - Wi-Fi station-mode connect with exponential-backoff reconnect (wifi_manager.c), credentials from a gitignored main/device_config.h the seeker fills in (template: device_config.h.example). - Telemetry HTTP client (telemetry_client.c) POSTing the spec's exact contract shape to /api/device/telemetry with a Bearer token, via esp_http_client + cJSON. - BME280 I2C driver (bme280.c) with Bosch's public double-precision compensation formulas, using ESP-IDF's newer driver/i2c_master.h API. - LD2410 mmWave presence driver (ld2410.c) over UART, chosen over a plain PIR for its distance/motion data richness — its frame-offset parsing is flagged as the least-certain code in the firmware. - sensor_driver_t registry (sensor_driver.h, sensor_registry.c) so new sensors are a new driver file + one array line, no main-loop changes. - README.md: build steps, manual-config walkthrough, wiring/pinouts, and an explicit "what's verified vs. not" section plus a real hardware caveat (ESP32-P4 has no integrated Wi-Fi radio). UNVERIFIED AGAINST REAL HARDWARE per the spec's honesty-policy note — no ESP-IDF toolchain or physical boards available in this environment. Syntax-checked with gcc against hand-written ESP-IDF API stubs (not committed) as a best-effort substitute for a real idf.py build. Workstream J (RTL-SDR experimental module) is explicitly out of scope here; firmware/esp32p4-sensor-node/components/ is left in place for it. Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>
302 lines
14 KiB
Markdown
302 lines
14 KiB
Markdown
# Quantumancy ESP32-P4 Sensor Node
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Firmware for the paired hardware sensor node described in
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[`docs/superpowers/specs/2026-07-23-esp32-sensor-node-design.md`](../../docs/superpowers/specs/2026-07-23-esp32-sensor-node-design.md)
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("Workstream I — firmware, ESP-IDF C — core sensor node"). Real ESP-IDF C
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(FreeRTOS-based), not Arduino, not pseudocode. Connects to the seeker's home
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Wi-Fi, samples a small set of sensors, and POSTs readings to the Quantumancy
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backend's `POST /api/device/telemetry` endpoint, which feeds them into the
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séance's live anomaly-detection pipeline as a sixth signal source alongside
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`wire`/`evp`/`radio`/`emf`.
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## Honesty policy — READ THIS FIRST
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> This app's whole ethos is "real signal processing on real data, and it
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> says so when something is unverified."
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**Nobody working on this had physical ESP32-P4 hardware, a BME280, or an
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LD2410 module to flash and test against.** Everything in this directory is
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real, structurally-correct ESP-IDF C, written against ESP-IDF's documented
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APIs and each sensor's public datasheet/protocol documentation, and reasoned
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about carefully — but it has **never been compiled with a real ESP-IDF
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toolchain, never been flashed, and never talked to real hardware.** Treat
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every claim below as "should work, per the docs" rather than "confirmed
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working." See [What's verified vs. not](#whats-verified-vs-not) for the
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specific, itemized breakdown — this mirrors the same convention
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`frontend/src/lib/sdr.ts`'s `HARDWARE PASS REQUIRED` header comment uses
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elsewhere in this repo.
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## Directory layout
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```
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firmware/esp32p4-sensor-node/
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├── CMakeLists.txt top-level ESP-IDF project file
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├── sdkconfig.defaults seed config (idf.py generates the real sdkconfig)
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├── README.md this file
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├── components/ reserved for Workstream J (RTL-SDR), empty here
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└── main/
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├── CMakeLists.txt component registration
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├── app_main.c entry point / boot sequence
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├── device_config.h.example template you copy to device_config.h
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├── wifi_manager.{h,c} Wi-Fi station mode connect/reconnect
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├── telemetry_client.{h,c} HTTP POST task -> /api/device/telemetry
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├── sensor_driver.h the sensor_driver_t registry interface
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├── sensor_registry.{h,c} the concrete list of compiled-in drivers
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├── bme280.{h,c} temperature/humidity/pressure over I2C
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└── ld2410.{h,c} presence/distance over UART
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```
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## Build instructions
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Requires an ESP-IDF install (v5.3 or newer — ESP32-P4 target support landed
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around v5.2/5.3; this was written without a toolchain available to pin an
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exact tested version, see honesty section). With `idf.py` on your `PATH`
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(e.g. after sourcing ESP-IDF's `export.sh`):
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```sh
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cd firmware/esp32p4-sensor-node
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# 1. Fill in your Wi-Fi + pairing details (see next section) — the build
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# will fail on a missing #include until you do this.
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cp main/device_config.h.example main/device_config.h
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$EDITOR main/device_config.h
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# 2. Target and build.
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idf.py set-target esp32p4
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idf.py build
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# 3. Flash + monitor (adjust the port for your machine).
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idf.py -p /dev/ttyUSB0 flash monitor
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```
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## Manual configuration (no provisioning UI — by design)
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A full BLE/Wi-Fi-AP provisioning flow is explicitly out of scope for this
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spec (see the spec's "Explicitly out of scope" section). Instead, you
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hand-edit one header before building:
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1. In the Quantumancy web app, sign in and create a device from your
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account (name + optional sensor-type hint). The backend shows you a
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**raw pairing token exactly once** — copy it immediately, it cannot be
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retrieved again (same one-time-secret convention as the site's session
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tokens).
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2. `cp main/device_config.h.example main/device_config.h`
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3. Edit `main/device_config.h` and fill in:
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- `DEVICE_WIFI_SSID` / `DEVICE_WIFI_PASSWORD` — your home Wi-Fi.
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- `DEVICE_BACKEND_BASE_URL` — the backend's base URL, no trailing slash.
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- `DEVICE_PAIRING_TOKEN` — the raw token from step 1.
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- `DEVICE_REPORT_INTERVAL_SEC` — optional, defaults to 15s.
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4. `main/device_config.h` is listed in `.gitignore` — it will never be
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committed. Never put real credentials in `device_config.h.example`
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itself; that file is the template everyone else copies.
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There is deliberately no other config path (no NVS-based captive portal, no
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BLE provisioning) in this build — see the spec's scope boundary.
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## What's verified vs. not
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**Structurally verified** (reasoned through carefully against ESP-IDF's
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documented API surface and each sensor's public protocol docs; internally
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consistent; no known syntax errors or obviously-wrong API usage):
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- Project skeleton (`CMakeLists.txt` × 2, `sdkconfig.defaults`,
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`idf_component_register` call) follows ESP-IDF's standard project layout.
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- Wi-Fi station-mode connect/reconnect (`wifi_manager.c`) follows ESP-IDF's
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documented event-driven pattern (`WIFI_EVENT`/`IP_EVENT` handlers +
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`EventGroupHandle_t`), extended with an exponential-backoff reconnect
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timer instead of giving up after N tries.
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- HTTP client (`telemetry_client.c`) builds the exact JSON shape the spec's
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contract defines and POSTs it via `esp_http_client` with
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`Authorization: Bearer <token>` and `Content-Type: application/json`.
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- BME280 driver (`bme280.c`): register map and the double-precision
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compensation formulas are transcribed from Bosch's public BME280
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datasheet (rev 1.23, §4.2.2–4.2.3) — this is well-trodden, publicly
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documented territory, and the formulas are checkable line-by-line against
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the datasheet. Uses ESP-IDF's newer `driver/i2c_master.h` API (the
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current idiomatic choice; the older `driver/i2c.h` is being phased out).
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- LD2410 driver (`ld2410.c`): UART frame envelope (header/footer magic
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bytes, length-prefixed payload) follows the shape consistently reported
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across public LD2410 protocol write-ups. **The exact payload byte offsets
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for target state / distances / energies are the single least-certain
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piece of code in this entire firmware** — see the detailed note in
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`ld2410_parse_payload()`. The driver defends itself with a head/tail
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marker sanity check (`0xAA`/`0x55`) and silently skips anything that
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doesn't match rather than reporting garbage, but that check catches
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gross corruption, not subtle off-by-one offset errors.
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- Sensor driver registry (`sensor_driver.h`, `sensor_registry.c`): a
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`sensor_driver_t { name, init, read }` struct, a compile-time array of
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them, and generic init/collect functions that `app_main.c` and
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`telemetry_client.c` call without knowing which concrete sensors exist.
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**NOT verified — requires real hardware bring-up:**
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- `idf.py build` has never actually been run in this environment (no
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ESP-IDF toolchain installed here) — there could be a typo, a missing
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include, or an API signature mismatch against whatever exact ESP-IDF
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version you build with that only a real compile will surface.
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- I2C timing/electricals: pull-up resistor values, bus speed headroom,
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cable length — none of this has been bench-tested.
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- BME280 compensation formula correctness in practice: the math is
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transcribed carefully, but "matches the datasheet" and "produces a
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plausible number when this exact C runs on this exact silicon" are
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different claims until someone compares a real reading to a reference
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thermometer/barometer.
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- LD2410 frame parsing, as above — verify against a logic analyzer capture
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or a known-good reference implementation (e.g. the `ncmreynolds/ld2410`
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or `iavorvel/MyLD2410` Arduino libraries, cross-checked) before trusting
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field values.
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- Wi-Fi reconnect behavior under real-world conditions (router reboot,
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weak signal, captive portals) — the backoff logic is reasoned about, not
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soak-tested.
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- HTTP client behavior against the real backend: TLS handshake against
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its actual certificate, real latency, real error responses. The
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`sdkconfig.defaults` enables mbedTLS's full certificate bundle for this,
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but that's untested against the live deploy.
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- Timing/power: task stack sizes (`telemetry_task`'s 8192 words, etc.) are
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reasonable guesses, not measured high-water-marks from a real run.
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- **The ESP32-P4-has-no-integrated-Wi-Fi caveat below** — this is a real
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hardware architecture question, not just an untested detail.
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## Important hardware caveat: ESP32-P4 has no integrated Wi-Fi radio
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The ESP32-P4 SoC (per Espressif's own published specs) has **no built-in
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2.4GHz radio**. A real deployment needs one of:
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- **A companion Wi-Fi chip** (e.g. ESP32-C6) wired to the P4 via SDIO or
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SPI, running Espressif's "esp-hosted" firmware/driver stack. Critically,
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esp-hosted presents the *same* `esp_wifi`/`esp_netif` API this firmware
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already uses — so `wifi_manager.c` should not need to change, only board
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wiring and `sdkconfig` (host-side esp-hosted config) would.
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- **Building this same code against a Wi-Fi-native target instead**, e.g.
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`idf.py set-target esp32s3` or `esp32c6`. The application code
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(`wifi_manager.c`, `telemetry_client.c`, the sensor drivers) is written
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against the standard API surface and doesn't reference P4-specific
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peripherals for anything except I2C/UART GPIO numbers, so it should be
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largely target-portable.
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This wasn't in the original spec's framing but matters enough for a real
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build that it's called out here explicitly, in the honesty-policy spirit —
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better to flag a real hardware-architecture gap than let someone discover
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it after ordering a bare P4 dev board expecting it to just join Wi-Fi.
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## Wiring / pinout
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### BME280 (I2C) — temperature, humidity, pressure
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Chosen as the concrete default sensor per the spec ("a common,
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well-documented sensor... pick this as the concrete default since no
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specific part number was given").
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| BME280 pin | Connects to |
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|------------|---------------------------------------|
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| VCC | 3V3 |
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| GND | GND |
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| SDA | GPIO8 (`BME280_I2C_SDA_GPIO`) |
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| SCL | GPIO9 (`BME280_I2C_SCL_GPIO`) |
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| CSB | VCC (selects I2C mode, not SPI) |
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| SDO | GND → I2C address `0x76` (default assumed; tie to VCC + change `BME280_I2C_ADDR` for `0x77`) |
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GPIO numbers are `#define`s at the top of `bme280.h` — override them there
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(or via a future `idf.py menuconfig` entry) to match your actual wiring.
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100kHz I2C clock by default (`BME280_I2C_CLK_HZ`); the part supports faster
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modes if your wiring/pull-ups support it.
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### LD2410 (UART) — presence, distance, motion
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**Chosen over a plain PIR** — see the rationale in `ld2410.h`'s header
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comment: the LD2410 reports moving-target and stationary-target distance
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and energy separately, not just a boolean, which is richer signal for the
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anomaly pipeline and better matches this app's "believable" ethos (it can
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distinguish "someone crossed the room" from "the sitter shifted in their
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chair" in a way a boolean PIR cannot). The tradeoff is a materially more
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complex protocol than a PIR's single GPIO pin — see the honesty note in
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[What's verified vs. not](#whats-verified-vs-not) about the LD2410 frame
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parser being the least-certain code in this firmware. If you'd rather start
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with a boolean PIR for a faster, more certain first bring-up, it fits the
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same `sensor_driver_t` interface — see
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[Adding a new sensor](#adding-a-new-sensor) below.
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| LD2410 pin | Connects to |
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|------------|----------------------------------------|
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| VCC | 5V (sensor front-end runs at 5V; confirm your board revision's UART logic level before wiring directly to a 3.3V-only UART pin) |
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| GND | GND |
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| TX | GPIO17 (`LD2410_UART_RX_GPIO`, ESP32 RX) |
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| RX | GPIO18 (`LD2410_UART_TX_GPIO`, ESP32 TX) |
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Default UART settings: 256000 baud, 8N1 (module factory default), reporting
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in "basic" (non-engineering) mode. GPIO numbers and baud rate are
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`#define`s at the top of `ld2410.h`.
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## Sensor driver registry — the extensibility pattern
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`sensor_driver.h` defines:
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```c
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typedef struct {
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char sensor_type[SENSOR_READING_TYPE_MAXLEN];
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double value;
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char unit[SENSOR_READING_UNIT_MAXLEN];
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cJSON *metadata; // nullable; NULL serializes as {}
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} sensor_reading_t;
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typedef struct sensor_driver {
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const char *name;
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esp_err_t (*init)(void);
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esp_err_t (*read)(sensor_reading_t *out, size_t max_out, size_t *out_count);
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} sensor_driver_t;
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```
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`sensor_registry.c` holds a compile-time array of these (currently BME280
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and LD2410) and two generic functions, `sensor_registry_init_all()` and
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`sensor_registry_collect()`, that `app_main.c` and `telemetry_client.c`
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call without ever referencing `bme280.c`/`ld2410.c` directly. One driver
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failing `init()` or `read()` is logged and skipped — it doesn't take the
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whole node offline.
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### Adding a new sensor
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1. Write `main/my_sensor.h` / `main/my_sensor.c` implementing `init()` and
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`read()` matching `sensor_driver_t`'s function pointer signatures.
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2. Add `"my_sensor.c"` to the `SRCS` list in `main/CMakeLists.txt`.
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3. `#include "my_sensor.h"` in `sensor_registry.c` and add one line to the
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`s_drivers[]` array:
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```c
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{ .name = "my_sensor", .init = my_sensor_init, .read = my_sensor_read },
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```
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Nothing in `app_main.c`, `telemetry_client.c`, or the main reporting loop's
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control flow needs to change — that's the whole point of this structure per
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the spec.
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## Backend contract this firmware targets
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From the spec (binding, see the spec file for the authoritative version):
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```json
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POST /api/device/telemetry
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Authorization: Bearer <raw pairing token>
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Content-Type: application/json
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{
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"readings": [
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{"sensor_type": "presence", "value": 1, "unit": "bool", "metadata": {}},
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{"sensor_type": "temperature", "value": 21.4, "unit": "c", "metadata": {}},
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{"sensor_type": "humidity", "value": 47.2, "unit": "pct", "metadata": {}},
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{"sensor_type": "pressure", "value": 1013.2, "unit": "hpa", "metadata": {}}
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]
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}
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```
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This firmware's BME280 driver emits `temperature`/`humidity`/`pressure`
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exactly as shown; its LD2410 driver emits `presence` as a `0`/`1` boolean
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in `value` with the richer distance/energy data folded into `metadata`
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(`moving_distance_cm`, `moving_energy`, `stationary_distance_cm`,
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`stationary_energy`, `detection_distance_cm`, `target_state`).
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## Out of scope here
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Per the spec: thermal camera support, a full BLE/Wi-Fi-AP provisioning UX,
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on-device spectrum analysis/FFT, the RTL-SDR module (Workstream J — see
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`components/README.md`), and anything on the backend/frontend side
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(Workstreams G, H, K).
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